Polaris Pro XP Master Torque Table

Posted on by Oscar in Tech Info
Item Torque
A-Arm Fasteners 74 ft-lbs (100 Nm)
Air Box Mounting Bolts 8 ft-lb (11 Nm)
Air Intake Housing Screw (Engine and PVT) 35 in-lb (4 Nm)
Ball Joint Fasteners 44 ft-lbs (60 Nm)
Battery Mount; Bracket 53 in-lbs (6 Nm)
Terminal; Fasteners 60 in-lbs (7 Nm)
Bearing Carrier Mounting Bolts; (rear) 44 ft-lbs (60 Nm)
Body I Cargo Box Screws 8 ft-lb (11 Nm)
Brake Bleed Screws 48 in-lb (5 Nm)
Brake Caliper; Mounting Bolts front 33 ft-lbs (45 Nm)
rear 33 ft·lbs (45 Nm)
Brake Junction Block Mounting; Screws 35 in-lb (4 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm)
Flare Fittings 15 ft-lbs (20 Nm)
Brake Line Guide Fasteners 7 ft-lbs (10 Nm)
Brake Pedal Mount Bracket; Fasteners 18 ft-lbs (24 Nm)
Brake Scraper Fasteners 7 ft-lbs (10 Nm)
Brake Switch 15 ft-lbs (20 Nm)
Box Support Fastener 14 ft-lbs (19 Nm)
Cam Chain; Tensioner Spring Bolt 15 ft-lb (20 Nm)
Mounting; Bolts 7 ft-lb (10 Nm)
Camshaft Carrier Carrier Bolts 7 ft-lb (10 Nm)
Sprocket; Bolts 14 ft-lb (19 Nm)
Carbon Canister Fastener 9 ft-lbs (12 Nm)
Carbon Canister Filter Fastener 9 ft-lbs (12 Nm)
Cargo Box Fastener 7 ft-lbs (10 Nm)
Cargo Box Support Bracket; Fasteners 15 ft-lbs (20 Nm)
Charge Air Cooler Bolts Torque in sequence to; 7 ft-lb (10 Nm)
Chassis Ground Nut 5 ft-lb (7 Nm)
Connecting Rod Bolts Step 1: 9 ft-lbs (12; Nm); Step 2: 22 ft-lb (30; Nm); Step 3: Tighten add’n 90°
Coolant Hose Retainer Bolt 8 ft-lb (11 Nm)
Coolant Reservoir 8ft-lb(11 Nm)
Coolant Temperature Sensor 17 ft-lb (23 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Crankcase Bolts M6 9 ft-lb (12 Nm)
M8 26 ft-lb (35 Nm)
M10 Step 1: 9 ft-lb (12; Nm); Step 2: 21 ft-lb (28; Nm); Step 3: Tighten add’n 90°
Crankcase Oil Gallery Plug 12 ft-lbs (16 Nm)
Cylinder Head Bolts Torque in sequence; Step 1: 13 ft-lbs (18; Nm); Step 2: 26 ft-lb (35; Nm); Step 3: Additional; 180°; Step 4: Additional; 180°; Step 5: MS bolts: 7 ft-lb (10 Nm)
Dash Trim Fastener 7 ft-lbs (10 Nm)
Debris Scraper 20 ft-lbs (27 Nm)
Door Frame Fastener 7 ft-lbs (10 Nm)
Door Hinge Fastener 18 ft-lbs (24 Nm)
Door Latch/Actuator Fastener 9 ft-lbs (12 Nm)
Door Panel Fastener 35 in-lbs (4 Nm)
Door Striker Fastener 7 ft-lbs (10 Nm)
Door Trim Bracket Fastener 18 in-lbs (2 Nm)
Drive Clutch 2020 Mounting; Bolt 140 ft-lbs (190 Nm)
Cover Plate 15 ft-lbs (21 Nm)
Shift Weight 20 in-lb (2 Nm)
Driven Clutch 2020 Helix; Fasteners 32 ft-lbs (44 Nm)
Mounting; Bolt 43 ft-lbs (58 Nm)
Drive Clutch 2021 Mounting; Bolt 140 ft-lbs (190 Nm)
Cover Plate 15 ft-lbs (21 Nm)
Shift Weight 20 in-lb (2 Nm)
Driven Clutch 2021 Helix; Fasteners 32 ft-lbs (44 Nm)
Mounting; Bolt 26 ft-lbs (58 Nm)
Driveshaft Boot Guard Screws 14 ft-lb (19 Nm)
ECU Mounting Screws 24 in-lb (3 Nm)
Electric Coolant Pump Bracket; Fasteners 8 ft-lb (11 Nm)
Engine Breather Cover Screws 7 ft-lb (10 Nm)
Engine Mount Bracket; Fasteners 42 ft-lb (57 Nm)
Isolator Bolt 55 ft-lb (75 Nm)
Engine Mount to Frame 22 ft-lb (30 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
EPS-to-Bracket Fasteners 33 ft-lbs (45 Nm)
EPS Bracket Mounting Fasteners; (Lower) 26 ft-lbs (35 Nm)
EPS Bracket Mounting Fasteners; (Upper) 33 ft-lbs (45 Nm)
EPS to Lower Steering Shaft; Fastener 22 ft-lbs (30 Nm)
Exhaust Heat Shield Fasteners 8ft-lb(11 Nm)
Exhaust Manifold Bolts 17 ft-lb (23 Nm)
Nuts 26 ft-lb (35 Nm)
Exhaust Pipe to Muffler Nuts 18 ft-lb (24 Nm)
Exhaust Pipe to Turbo Bolts 18 ft-lb (24 Nm)
Fan Assembly Mounting Fastener 9 ft-lbs (12 Nm)
Front Fascia Fastener 7 ft-lbs (10 Nm)
Fender Flare Fastener 7 ft-lbs (10 Nm)
Floor I Rocker Panel Fastener 7 ft-lbs (10 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm),; loosen 180°, retorque to 133 ft-lb (180 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Front Bumper Bracket Fastener 30 ft-lbs (40 Nm)
Front Crossbar Fastener 40 ft-lbs (54 Nm)
Front Fascia Fastener 8 ft-lbs (11 Nm)
Front Frame Fastener 148 ft-lbs (200 Nm)
Front Gearcase Cover Plate; Screws 11 ft-lbs (15 Nm)
Drain/Fill; Plugs 10 ft-lbs (14 Nm)
Front Gearcase Mounting; Fasteners 52 ft-lbs (70 Nm) + 270°
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 7 ft-lb (10 Nm)
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm)
Fuel Tank Fasteners 15 ft-lbs (20 Nm)
Fuse Box Fasteners 5 ft-lb (7 Nm)
Gear Selector Knob 40 in-lb (5 Nm)
Heat Shield Fastener 9 ft-lbs (12 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Hood Fastener 7 ft-lbs (10 Nm)
Hose Clamp 35 in-lb (4 Nm)
Hub Castle Nut (front and rear) 180 ft-lbs (244 Nm)
Ignition Coil Fastener 7 ft-lbs (10 Nm)
Instrument Panel Fastener 8 ft-lb (11 Nm)
Intake Cover Fasteners 36 in-lbs (4 Nm)
Intake Clamps 49 in-lb (6 Nm)
Intake Manifold Mounting; Fasteners (lower) 20 ft-lb (27 Nm)
Intake Manifold to Cyl Head; Clamps 6 ft-lb (8 Nm)
Knock I Det Sensor 15 ft-lb (20 Nm)
Main-to-Front Frame Fastener 33 ft-lbs (45 Nm)
Master Cylinder Mount Bolts 18 ft-lbs (25 Nm)
Manifold Pressure Banjo Bolt 7 ft-lb (10 Nm)
Oil Cooler Bolts 7 ft-lb (10 Nm)
Oil Pan Bolts (MB) M6 9 ft-lb (12 Nm)
M8 26 ft-lb (35 Nm)
Oil Pump Mounting; Bolts 7 ft-lbs (10 Nm)
Pickup; Screws 7 ft-lb (10 Nm)
Oxygen Sensor 13 ft-lb (18 Nm)
Power Steering Unit Shield Screws 1S ft-lb (20 Nm)
Power Steering Bracket to Frame; Nuts 18 ft·lb (24 Nm)
Power Steering Unit to Mount; Bracket 30 ft-lb (41 Nm)
Prop Shaft Roll Hoop Fasteners 13 ft-lbs (18 Nm)
Prop Shaft Support Bearing; Fastener: 30 ft-lbs (40 Nm)
Prop Shaft Mounting Plate; Fastener: 15 ft-lbs (20 Nm)
Prop Shaft to Transmission; Coupler Fasteners 11 ft-lbs (15 Nm)
PVT Inner Cover Baffle Fasteners 7 ft-lbs (10 Nm)
PVT Cover; Fasteners inner (see image inEngine Installation)
outer 36 in-lbs (4 Nm)
PVT Intake Hose Clamp 25 in-lbs (3 Nm)
Radiator Bracket 8 ft-lb (11 Nm)
Radius Rod Fasteners (Inner) 52 ft-lbs (70 Nm) + 45°
Radius Rod Fasteners (Outer) 52 ft-lbs (70 Nm) + goo
Rear Cargo Box I Fender Fastener 7 ft-lbs (10 Nm)
Rear Fascia/Bumper Fastener 7ft-lbs (10 Nm)
Rear Support Fastener 8 ft-lb (11 Nm)
Rear Fascia Fastener 36 in-lbs (4 Nm)
Rear Fascia Bracket Fastener 36 in-lbs (4 Nm)
ROPS Seat Belt Mount Fastener 40 ft-lbs (54 Nm)
ROPS Fasteners (Front and Rear) 44 ft-lbs (60 Nm)
ROPS Fasteners (Middle) 89 ft-lbs (120 Nm)
Seat Base Support Bracket; Fastener 15 ft-lbs (20 Nm)
Seat Bracket Fastener; (Passenger) 9 ft-lbs (12 Nm)
Seat Frame Fastener (Rear) 30 ft-lbs (40 Nm)
Seat Frame Fastener (Front) M10 x1.5×16 37 ft-lbs (50 Nm)
Seat Frame Fastener (Front) M8 x; 1.25 X 45 18 ft-lbs (25 Nm)
Seat Frame Fastener (Front) MB x; 1.25 X 50 15 ft·lbs (20 Nm)
Seat Hinge Bracket Fastener 7 ft-lbs (10 Nm)
Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Seat Slide/Tilt Bracket Fastener 7 ft-lbs (10 Nm)
Seat Slide/Tilt Receiver Fastener 15 ft-lbs (20 Nm)
Shift Cable to shifter 13 ft-lb (18 Nm)
Transmission Bracket 37 ft-lb (50 Nm)
Jam Nut 16 ft-lb (22 Nm)
Shift Knob Fastener 35 in-lbs (4 Nm)
Shift Linkage Support Bracket; Fastener 15 ft-lbs (20 Nm)
Shock Guard Screws 30 ft-lbs (40 Nm)
Shock Body Cap 100 ft-lb (135 Nm)
Bearing Asm 35 ft-lb (47 Nm)
Bleed Screw 14 in-lb (2 Nm)
Eyelet 50 ft-lb (68 Nm)
Shaft Nut 22 ft-lb (30 Nm)
Shock Access Panel Fasteners 36 in-lbs (4 Nm)
Shock Mount (Front) 44 ft-lbs (60 Nm)
Shock Mount (Rear) 74 ft-lbs (100 Nm)
Shock Reservoir Mounting Clamps; (rear) 35 in-lb (4 Nm)
Skid Plate Fasteners 9 ft-lbs (12 Nm)
Slider Rail Fastener 30 ft-lbs (40 Nm)
Snorkel Shaft Coupler Jam Nut 140 ft-lb (190 Nm)
Spark Arrestor 8 ft-lb (11 Nm)
Spark Plug 9 ft-lbs (12 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage (Front) 74 ft-lbs (100 Nm)
Stabilizer Bar Linkage (Rear) 44 ft-lbs (60 Nm)
Stabilizer Bar; Mounting Brackets front 44 ft-lbs (60 Nm)
rear 30 ft-lbs (40 Nm)
Starter Cable Nuts 40 in-lb (5 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch Screws 9 ft·lb (12 Nm)
Starter Solenoid Cable Nuts 35 in-lb (4 Nm)
Mounting; Bolts 7 ft-lbs (10 Nm)
Stator Cover Screws 9 ft-lb (12 Nm)
Steering Tilt Shock Fastener 9 ft-lbs (12 Nm)
Steering Cast Mounting Fasteners; (Lower) 42 ft-lbs (57 Nm)
Steering Cast Mounting Fasteners; (Upper) 22 ft-lbs (30 Nm)
Steering Column Mounting; Fasteners 33 ft-lbs (45 Nm)
Steering Rack Mounting Bolts 44 ft-lbs (60 Nm)
Steering Shaft to EPS Unit 22 ft-lbs (30 Nm)
Steering Shaft to Steering Rack 48 ft-lbs (65 Nm)
Steering Wheel Nut 66 ft-lbs (90 Nm)
Support Bearing Fastener 30 ft-lbs (40 Nm)
Suspension Control Module (SCM) Fasteners 8 ft-Jb (11 Nm)
Taillight Mounting Nuts 24 in-lb (3 Nm)
Terminal Block Nuts 30 in-lb (3 Nm)
Thermostat Cover Bolts 7 ft-lb (10 Nm)
Throttle Body I ETC Bolts 7 ft-lb (10 Nm)
Throttle Pedal Mounting Fasteners 8 ft-lb (11 Nm)
Tie Rod End to Knuckle 30 ft-lbs (40 Nm) + 90°
Tie Rod Jam Nuts 44 ft-lbs (60 Nm)
TMAP Fastener 7 ft-lb (10 Nm)
Trailing Arm to Frame Bolts 74 ft-lbs (100 Nm)
Trailing Arm to Bearing Carrier; Fasteners 44 ft-lbs (60 Nm)
Transmission Bell Crank; Nut 18 ft-lb (24 Nm)
Case; Screws 20 ft-lbs (27 Nm)
Drain/Fill; Plugs 14 ft-lbs (19 Nm)
Isolator Bolt; (rear) 33 ft-lb (45 Nm)
Rear Mount; to Frame 22 ft-lb (30 Nm)
Park Flange; Screws 10 ft-lb (14 Nm)
Sector Gear; Cover 12 ft-lb (16 Nm)
Snorkel Tube locking Screw 10 ft-lb (14 Nm)
Turbo Actuator Rod Heim Joint; Fasteners 7 ft-lb (10 Nm)
Turbo Boost Control Valve Bolts 8ft-lb(11 Nm)
Turbo Coolant Line Fasteners 7 ft-lbs (10 Nm)
Turbo Mounting Bolts 18 ft-lb (24 Nm)
Turbo Oil Banjo Bolt 33 ft-lb (45 Nm)
Turbo Oil Drain Tube Fasteners 11 ft-lb (15 Nm)
Turbo Oil Line Clamps 35 in-lb (4 Nm)
U-Joint Strap Fastener 11 ft-Jbs (15 Nm)
Valve Cover Bolts 7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator Bracket; Fasteners 7 ft-lbs (10 Nm)
Voltage Regulator Fasteners 8 ft-lb (11 Nm)
Water Pump; Impeller Impeller 7 ft-lb (10 Nm); (Apply Loctite)
Cover Bolts 7 ft-lb (10 Nm); (Apply Loctite)
Winch Cover Fastener 22 in-lb ( 3 Nm)
Winch Mounting Plate Fasteners 18 ft-lbs (24 Nm)
Wheel Lug Nuts 120 ft-lbs (163 Nm)

Published by Oscar

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